izindaba

Ekukhiqizeni kwethu, okuqhubekayoi-fiber yengilaziIzinqubo zokukhiqiza ngokuyinhloko ziyizinhlobo ezimbili zenqubo yokudweba ebhodweni kanye nenqubo yokudweba i-kiln yesitsha sokubhukuda. Njengamanje, iningi lenqubo yokudweba ucingo lwe-kiln yesitsha sokubhukuda isetshenziswa emakethe. Namuhla, ake sixoxe ngalezi zinqubo ezimbili zokudweba.

1. Inqubo Yokudweba Ekude Kakhulu

Inqubo yokudweba nge-crucible uhlobo lwenqubo yesibili yokubumba, okuwukushisa kakhulu izinto zokusetshenziswa zengilazi kuze kube yilapho zincibilika, bese zenza uketshezi oluncibilikile lube yinto eyindilinga. Amabhola aphumayo ayancibilika futhi bese edonswa abe yizicucu. Kodwa-ke, le ndlela inezinkinga zayo ezingenakuzinakwa, njengokusetshenziswa okuningi ekukhiqizeni, imikhiqizo engazinzile, kanye nesivuno esiphansi. Isizathu akusikho nje ukuthi amandla angokwemvelo enqubo yokudweba nge-crucible wire aphansi, inqubo akulula ukuyizinza, kodwa futhi inobuhlobo obuhle nobuchwepheshe bokulawula emuva benqubo yokukhiqiza. Ngakho-ke, okwamanje, umkhiqizo olawulwa yinqubo yokudweba nge-crucible wire, ubuchwepheshe bokulawula bunomthelela omkhulu kakhulu kwikhwalithi yomkhiqizo.

Ishadi lokugeleza kwenqubo yefayibha yengilazi

Ngokuvamile, izinto zokulawula ze-crucible zihlukaniswe kakhulu ngezici ezintathu: ukulawula i-electrofusion, ukulawula ipuleti lokuvuza kanye nokulawula ukwengeza ibhola. Ekulawuleni i-electrofusion, abantu ngokuvamile basebenzisa amathuluzi wamanje angaguquki, kodwa abanye basebenzisa ukulawula i-voltage engaguquki, kokubili okwamukelekayo. Ekulawuleni ipuleti lokuvuza, abantu basebenzisa kakhulu ukulawula izinga lokushisa okungaguquki empilweni yansuku zonke nasekukhiqizeni, kodwa abanye basebenzisa nokulawula izinga lokushisa okungaguquki. Ekulawuleni ibhola, abantu bathambekele kakhulu ekulawuleni ibhola okungaguquki. Ekukhiqizeni kwabantu kwansuku zonke, lezi zindlela ezintathu zanele, kodwaimicu ephothiwe yefayibha yengilazi Ngezidingo ezikhethekile, lezi zindlela zokulawula zisenezinkinga ezithile, njengokunemba kokulawula komshini wamanje wepuleti lokuvuza kanye ne-voltage akulula ukuyiqonda, Izinga lokushisa le-bushing liyashintshashintsha kakhulu, futhi ubuningi bentambo ekhiqizwayo buyashintshashintsha kakhulu. Noma ezinye izinsimbi zokusetshenziswa kwensimu azihlanganiswanga kahle nenqubo yokukhiqiza, futhi ayikho indlela yokulawula eqondiwe ngokusekelwe ezicini zendlela yokubethela. Noma ithambekele ekuhlulekeni futhi ukuzinza akukuhle kakhulu. Izibonelo ezingenhla zibonisa isidingo sokulawula okunembile, ucwaningo olucophelelayo, kanye nemizamo yokuthuthukisa ikhwalithi yemikhiqizo yefayibha yengilazi ekukhiqizeni nasekuphileni.

1.1. Izixhumanisi eziyinhloko zobuchwepheshe bokulawula

1.1.1. Ukulawulwa kwe-Electrofusion

Okokuqala, kubalulekile ukuqinisekisa ngokucacile ukuthi izinga lokushisa loketshezi olugeleza epuletini lokuvuza lihlala lifana futhi lizinzile, nokuqinisekisa isakhiwo esifanele nesifanele se-crucible, ukuhlelwa kwama-electrode, kanye nendawo nendlela yokwengeza ibhola. Ngakho-ke, ekulawuleni i-electrofusion, into ebaluleke kakhulu ukuqinisekisa ukuzinza kohlelo lokulawula. Uhlelo lokulawula i-electrofusion lusebenzisa isilawuli esihlakaniphile, i-transmitter yamanje kanye ne-voltage regulator, njll. Ngokwesimo sangempela, ithuluzi elinezinombolo ezine ezisebenzayo lisetshenziselwa ukunciphisa izindleko, kanti i-current isebenzisa i-transmitter yamanje enenani elizimele elisebenzayo. Ekukhiqizeni kwangempela, ngokusho komphumela, ekusetshenzisweni kwalolu hlelo lokulawula i-current engaguquki, ngokusekelwe ezimweni zenqubo ezivuthiwe nezinengqondo, izinga lokushisa loketshezi olugeleza ethangini loketshezi lingalawulwa ngaphakathi kwama-± 2 degrees Celsius, ngakho ucwaningo luthole ukuthi lungalawulwa. Lusebenza kahle futhi luseduze nenqubo yokudonsa ucingo lwe-holn yechibi.

1.1.2. Ukulawula ipuleti elingaboni

Ukuze kuqinisekiswe ukulawulwa okusebenzayo kwepuleti lokuvuza, amadivayisi asetshenziswayo wonke angokushisa okuhlala njalo kanye nokucindezela okuhlala njalo futhi azinzile ngokwemvelo. Ukuze kwenziwe amandla okukhipha afinyelele inani elidingekayo, kusetshenziswa umlawuli osebenza kangcono, othatha indawo ye-loop ye-thyristor trigger eguquguqukayo yendabuko; ukuze kuqinisekiswe ukuthi ukunemba kokushisa kwepuleti lokuvuza kuphakeme kanye ne-amplitude ye-oscillation yesikhathi esithile incane, kusetshenziswa isilawuli sokushisa esingu-5-bit esinokunemba okuphezulu. Ukusetshenziswa kwe-transformer ye-RMS enembile ephezulu ezimele kuqinisekisa ukuthi isignali kagesi ayiphazanyisiwe ngisho nangesikhathi sokulawulwa kokushisa okuhlala njalo, futhi uhlelo lunesimo esizinzile kakhulu.

1.1.3 Ukulawula ibhola

Ekukhiqizweni kwamanje, ukulawulwa kokwengezwa kwebhola ngezikhathi ezithile kwenqubo yokudweba ucingo olucijile kungenye yezinto ezibaluleke kakhulu ezithinta izinga lokushisa ekukhiqizweni okuvamile. Ukulawulwa kokwengezwa kwebhola ngezikhathi ezithile kuzophula ibhalansi yokushisa ohlelweni, okubangela ukuthi ibhalansi yokushisa ohlelweni iphuke kaninginingi futhi ilungiswe kabusha kaninginingi, okwenza ukuguquguquka kwezinga lokushisa ohlelweni kube kukhulu futhi kube nzima ukulawula ukunemba kwezinga lokushisa. Ngokuphathelene nendlela yokuxazulula nokuthuthukisa inkinga yokushaja ngezikhathi ezithile, ukuba ukushaja okuqhubekayo kungenye isici esibalulekile sokuthuthukisa nokuthuthukisa ukuzinza kohlelo. Ngoba uma indlela yokulawula uketshezi lwe-oven ibiza kakhulu futhi ingenakwenziwa ithandwe ekukhiqizweni kwansuku zonke nasempilweni, abantu benze imizamo emikhulu yokuqamba izinto ezintsha nokubeka indlela entsha. Indlela yebhola ishintshwa ibe ukwengeza kwebhola okungaguquki. , unganqoba ukushiyeka kohlelo lokuqala. Ngesikhathi sokudweba ngentambo, ukuze kuncishiswe ukuguquguquka kwezinga lokushisa esithandweni, isimo sokuxhumana phakathi kwe-probe kanye nobuso boketshezi siyashintshwa ukuze kulungiswe ijubane lokufaka ibhola. Ngokuvikela i-alamu yemitha yokukhipha, inqubo yokwengeza ibhola iqinisekisiwe ukuthi iphephile futhi inokwethenjelwa. Ukulungiswa okunembile nokufanelekile kwesivinini esiphezulu nesiphansi kungaqinisekisa ukuthi ukuguquguquka koketshezi kugcinwa kuncane. Ngalezi zinguquko, kuqinisekiswa ukuthi uhlelo lungenza inani lentambo elibalwe kakhulu liguquke ngaphakathi kwebanga elincane ngaphansi kwemodi yokulawula ye-voltage engaguquki kanye ne-current engaguquki.

2. Inqubo yokudweba ucingo lwesitofu sechibi

Izinto ezisetshenziswa kakhulu zokudweba ucingo lwesitovu sechibi yi-pyrophyllite. Esitovini, i-pyrophyllite nezinye izithako ziyashiswa kuze kube yilapho zincibilika. I-pyrophyllite nezinye izinto ezisetshenziswayo ziyashiswa bese zincibilika zibe yisisombululo sengilazi esitovini, bese zidonswa zibe yisilika. I-fiber yengilazi ekhiqizwa yile nqubo kakade ihlanganisa ngaphezu kwama-90% omkhiqizo womhlaba wonke.

2.1 Inqubo yokudweba ucingo lwesitofu sechibi

Inqubo yokudweba ucingo kuhhavini lechibi ukuthi izinto zokusetshenziswa eziningi zingene efektri, bese ziba izinto zokusetshenziswa ezifanele ngokusebenzisa uchungechunge lwezinqubo ezifana nokuchoboza, ukugaya, kanye nokuhlola, bese zithuthwa ziye esilingweni esikhulu, zilinganiswe esilingweni esikhulu, bese zixuba izithako ngokulinganayo, ngemva kokuthunyelwa esilingweni sekhanda lesili, bese izinto ze-batch zifakwa esilingweni sokuncibilikisa iyunithi yi-screw feeder ukuze zincibilikiswe futhi zenziwe ingilazi encibilikisiwe. Ngemva kokuba ingilazi encibilikisiwe incibilikisiwe futhi iphuma esilingweni sokuncibilikisa iyunithi, ingena ngokushesha endleleni eyinhloko (ebizwa nangokuthi ukucaciswa kanye ne-homogenization noma indlela yokulungisa) ukuze kucaciswe okwengeziwe kanye ne-homogenization, bese idlula endleleni yokuguquka (ebizwa nangokuthi indlela yokusabalalisa) kanye nendlela yokusebenza (eyaziwa nangokuthi isiteshi sokwenza), igeleza ingene emseleni, bese igeleza iphume ngemigqa eminingi ye-platinum bushings enezimbobo ukuze ibe imicu. Ekugcineni, ipholiswa yi-cooler, embozwe yi-monofilament oiler, bese idonswa umshini wokudweba wentambo ojikelezayo ukuze kwenziweukuzulazula kwe-fiberglassi-bobbin.

3. Ishadi lokugeleza kwenqubo

4. Imishini yokucubungula

4.1 Ukulungiswa kwempuphu okufanelekile

Izinto zokusetshenziswa eziningi ezingena efektri kumele zichotshozwe, zicolwe futhi zihlungwe zibe yizimpushana ezifanele. Imishini eyinhloko: i-crusher, isikrini sokudlidliza somshini.

4.2 Ukulungiselela inqwaba

Umugqa wokukhiqiza i-batching uqukethe izingxenye ezintathu: uhlelo lokudlulisa nokudla olusebenzisa umoya, uhlelo lokulinganisa ngogesi kanye nohlelo lokudlulisa ukuxubana olusebenzisa umoya. Imishini eyinhloko: Uhlelo lokudlulisa lokusebenzisa umoya kanye nohlelo lokudlulisa izinto ze-batch ezinesisindo nokuxubana.

4.3 Ukuncibilika kwengilazi

Inqubo ebizwa ngokuthi ukuncibilika kwengilazi inqubo yokukhetha izithako ezifanele ukwenza uketshezi lwengilazi ngokufudumeza ekushiseni okuphezulu, kodwa uketshezi lwengilazi okukhulunywe ngalo lapha kumele lufane futhi luzinzile. Ekukhiqizeni, ukuncibilika kwengilazi kubaluleke kakhulu, futhi kunobuhlobo obuseduze kakhulu nomkhiqizo, ikhwalithi, izindleko, isivuno, ukusetshenziswa kukaphethiloli, kanye nokuphila komkhiqizo oqediwe. Imishini eyinhloko: imishini ye-oven neye-oven, uhlelo lokushisa lukagesi, uhlelo lokushisa, ifeni yokupholisa i-oven, inzwa yokucindezela, njll.

4.4 Ukwakheka kwefayibha

Ukubumba ifayibha kuyinqubo lapho uketshezi lwengilazi lwenziwa khona imicu yefayibha yengilazi. Uketshezi lwengilazi lungena epuletini lokuvuza elinezimbobo bese luphuma. Imishini eyinhloko: igumbi lokwenza ifayibha, umshini wokudweba ifayibha yengilazi, isithando sokomisa, i-bushing, idivayisi yokudlulisa okuzenzakalelayo yeshubhu yentambo eluhlaza, i-winder, uhlelo lokupakisha, njll.

4.5 Ukulungiswa kwe-ejenti yokulinganisa

I-ejenti yokulinganisa ilungiswa nge-epoxy emulsion, i-polyurethane emulsion, i-lubricant, i-antistatic agent kanye nama-coupling agent ahlukahlukene njengezinto zokusetshenziswa kanye nokwengeza amanzi. Inqubo yokulungiselela idinga ukufudunyezwa ngomusi ofakwe ijakhethi, futhi amanzi ahlanjululwe ngokuvamile amukelwa njengamanzi okulungisa. I-ejenti yokulinganisa elungisiwe ingena ethangini lokujikeleza ngenqubo yesendlalelo ngesendlalelo. Umsebenzi oyinhloko wethangi lokujikeleza ukujikeleza, okungenza i-ejenti yokulinganisa ivuselele futhi isebenzise kabusha, isindise izinto futhi ivikele imvelo. Imishini Eyinhloko: Uhlelo lokusabalalisa i-ejenti yokumanzisa.

5. I-fiber yengilaziukuvikelwa kokuphepha

Umthombo wothuli olungangeni moya: ikakhulukazi ukungabi nomoya kwemishini yokukhiqiza, okuhlanganisa ukungabi nomoya okuphelele kanye nokuba nomoya ongaphelele.

Ukususwa kothuli kanye nokungenisa umoya: Okokuqala, kufanele kukhethwe indawo evulekile, bese kufakwa umshini wokukhipha umoya kanye nothuli kule ndawo ukuze kukhishwe uthuli.

Ukusebenza ngokumanzisa: Lokhu okubizwa ngokuthi ukusebenza ngokumanzisa ukuphoqa uthuli ukuba lube sendaweni enomswakama, singamanzisa izinto kusengaphambili, noma sifafaze amanzi endaweni yokusebenza. Lezi zindlela zonke ziwusizo ekunciphiseni uthuli.

Ukuzivikela komuntu siqu: Ukususwa kothuli endaweni yangaphandle kubaluleke kakhulu, kodwa ukuzivikela kwakho akunakunganakwa. Uma usebenza, gqoka izingubo zokuzivikela kanye nezifihla-buso zothuli njengoba kudingeka. Uma uthuli seluthinta isikhumba, hlanza ngamanzi ngokushesha. Uma uthuli lungena emehlweni, kufanele kwenziwe ukwelashwa okuphuthumayo, bese uya esibhedlela ngokushesha ukuze uthole ukwelashwa. , futhi uqaphele ukuthi ungahogeli uthuli.

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