izindaba

Ekukhiqizeni kwethu, okuqhubekayoingilazi fiberizinqubo zokukhiqiza ngokuyinhloko ziyizinhlobo ezimbili zenqubo yokudweba kwe-crucible kanye nenqubo yokudweba iziko le-pool. Njengamanje, iningi lenqubo yokudweba izintambo ze-pool kiln isetshenziswa emakethe. Namuhla, ake sikhulume ngalezi zinqubo ezimbili zokudweba.

1. Inqubo Yokudweba Okude Eyi-Crucible

Inqubo yokudweba i-crucible iwuhlobo lwenqubo yesibili yokubumba, okuwukushisisa impahla eluhlaza yengilazi ize incibilike, bese kwenziwa uketshezi oluncibilikisiwe lube into eyindilinga. Amabhola avelayo ayancibilika futhi futhi adonswe emicu. Kodwa-ke, le ndlela ibuye ibe nokushiyeka kwayo okungenakunakwa, njengesamba esikhulu sokusetshenziswa ekukhiqizeni, imikhiqizo engazinzile, kanye nesivuno esincane. Isizathu akukona nje kuphela ukuthi umthamo wemvelo wenqubo yokudweba ucingo lwe-crucible mncane, inqubo akulula ukuzinza, kodwa futhi inobudlelwane obukhulu nobuchwepheshe bokulawula emuva kwenqubo yokukhiqiza. Ngakho-ke, okwamanje, umkhiqizo olawulwa yinqubo yokudweba ucingo lwe-crucible, ubuchwepheshe bokulawula bunomthelela obaluleke kakhulu kwikhwalithi yomkhiqizo.

Ishadi lokugeleza kwenqubo ye-fiber yengilazi

Ngokuvamile, izinto zokulawula ze-crucible zihlukaniswe ngokuyinhloko zibe izici ezintathu: isilawuli se-electrofusion, isilawuli sepuleti elivuzayo nokulawula ukwengeza kwebhola. Ekulawulweni kwe-electrofusion, abantu ngokuvamile basebenzisa amathuluzi amanje angashintshi, kodwa abanye basebenzisa ukulawulwa kwamandla kagesi okungashintshi, kokubili okwamukelekayo. Ekulawulweni kwamapuleti avuzayo, abantu ngokuvamile basebenzisa ukulawula izinga lokushisa okungaguquki ekuphileni kwansuku zonke nasekukhiqizeni, kodwa abanye futhi basebenzisa ukulawula izinga lokushisa okungaguquki. Ngokulawula ibhola, abantu bathambekele kakhulu ekulawuleni ibhola ngezikhathi ezithile. Ekukhiqizweni kwabantu kwansuku zonke, lezi zindlela ezintathu zanele, kodwa zeimicu yengilazi ephothiweyo ngezidingo ezikhethekile, lezi zindlela zokulawula zisenawo amaphutha athile, njengokunemba kokulawula kwepuleti lokuvuza lamanje kanye ne-voltage akulula ukuyiqonda, Izinga lokushisa le-bushing liyashintshashintsha kakhulu, futhi ukuminyana kwentambo ekhiqizwayo kuyashintshashintsha kakhulu. Noma ezinye izisetshenziswa zensimu zokufaka isicelo azihlanganisiwe kahle nenqubo yokukhiqiza, futhi ayikho indlela yokulawula eqondisiwe esekelwe kuzici zendlela ye-crucible. Noma ijwayele ukwehluleka futhi ukuzinza akukuhle kakhulu. Izibonelo ezingenhla zibonisa isidingo sokulawula okunembile, ukucwaninga ngokucophelela, nemizamo yokuthuthukisa ikhwalithi yemikhiqizo ye-glass fiber ekukhiqizeni nasekuphileni.

1.1. Izixhumanisi eziyinhloko zobuchwepheshe bokulawula

1.1.1. Ukulawulwa kwe-electrofusion

Okokuqala, kuyadingeka ukuqinisekisa ngokucacile ukuthi izinga lokushisa loketshezi olugeleza epuleti lokuvuza lihlala lifana futhi lizinzile, nokuqinisekisa isakhiwo esilungile nesinengqondo se-crucible, ukuhlelwa kwama-electrode, kanye nesimo nendlela engeza ibhola. Ngakho-ke, ekulawuleni i-electrofusion, into ebaluleke kakhulu ukuqinisekisa ukuzinza kwesistimu yokulawula. Isistimu yokulawula i-electrofusion isebenzisa isilawuli esihlakaniphile, isidluliseli samanje nesilawuli se-voltage, njll. Ngokwesimo sangempela, ithuluzi elinamadijithi angu-4 asebenzayo lisetshenziselwa ukunciphisa izindleko, futhi lamanje lamukela isidlulisi samanje esinevelu elisebenzayo elizimele. Emkhiqizweni wangempela, ngokomphumela, ekusetshenzisweni kwalolu hlelo ukulawula kwamanje okuqhubekayo, ngesisekelo sezimo zenqubo ezivuthiwe nezinengqondo, izinga lokushisa loketshezi olugeleza ethangini eliwuketshezi lingalawulwa ngaphakathi kwe-± 2 degrees Celsius, ngakho ucwaningo luthole ukuthi lingalawuleka. Isebenza kahle futhi iseduze nenqubo yokudweba ngocingo kuhho lokubhukuda.

1.1.2. Ukulawula ipuleti eliyimpumputhe

Ukuze kuqinisekiswe ukulawulwa okusebenzayo kwepuleti lokuvuza, amadivaysi asetshenziswayo wonke izinga lokushisa elingashintshi kanye nokucindezela okungaguquki futhi azinzile ngokwemvelo. Ukuze wenze amandla okukhiphayo afinyelele inani elidingekayo, kusetshenziswa isilawuli esisebenza kangcono, esingena esikhundleni sokuguquguquka kwendabuko Iluphu ye-trigger ye-thyristor; ukuze kuqinisekiswe ukuthi ukunemba kwezinga lokushisa kwepuleti lokuvuza kuphezulu futhi i-amplitude ye-oscillation ye-periodic incane, isilawuli sokushisa esingu-5-bit esinembayo esiphezulu sisetshenziswa. Ukusetshenziswa kwe-transformer ye-RMS yokuzimela ephezulu eqondile kuqinisekisa ukuthi isignali kagesi ayihlanekezelwe ngisho nangesikhathi sokulawula izinga lokushisa njalo, futhi uhlelo lunesimo esiphezulu sokuqina.

1.1.3 Ukulawula ibhola

Emkhiqizweni wamanje, ukulawulwa kokwengezwa kwebhola ngezikhathi ezithile kwenqubo yokudweba intambo ye-crucible kungenye yezinto ezibaluleke kakhulu ezithinta izinga lokushisa ekukhiqizeni okuvamile. Ukulawulwa kokwengeza amabhola ngezikhathi ezithile kuzophula ibhalansi yezinga lokushisa ohlelweni, kubangele ukuthi ibhalansi yezinga lokushisa ohlelweni ukuthi yephuke kaningi futhi iphinde ilungiswe kaningi, okwenza ukushintshashintsha kwezinga lokushisa kusistimu kube kukhulu futhi kube nzima ukunemba kwezinga lokushisa. ukulawula. Mayelana nendlela yokuxazulula nokuthuthukisa inkinga yokushaja ngezikhathi ezithile, ukushaja okuqhubekayo kungesinye isici esibalulekile sokuthuthukisa nokuthuthukisa ukuzinza kwesistimu. Ngoba uma indlela yokulawula uketshezi lweziko ibiza kakhulu futhi ingeke yaziwe ekukhiqizeni nasekuphileni kwansuku zonke, abantu benze imizamo emikhulu yokusungula nokubeka phambili indlela entsha. Indlela yebhola ishintshelwa ekuhlanganisweni kwebhola okungajwayelekile. , ungakwazi ukunqoba ukushiyeka kwesistimu yokuqala. Ngesikhathi sokudweba ngocingo, ukuze kuncishiswe ukuguquguquka kwezinga lokushisa esithandweni somlilo, isimo sokuxhumana phakathi kwe-probe ne-liquid surface sishintshwa ukuze kulungiswe isivinini sokwengeza ibhola. Ngokuvikeleka kwe-alamu yemitha yokuphuma, inqubo yokwengeza ibhola iqinisekisiwe ukuthi iphephile futhi inokwethenjelwa. Ukulungiswa okunembile nokufanelekile kwesivinini esiphezulu nesiphansi kungaqinisekisa ukuthi ukushintshashintsha koketshezi kugcinwa kukuncane. Ngalezi zinguquko, kuqinisekiswa ukuthi uhlelo lungenza ukubala kwentambo yokubala okuphezulu kuguquguquke phakathi kwebanga elincane ngaphansi kwemodi yokulawula ye-voltage engaguquki kanye namandla angashintshi.

2. Inqubo yokudweba ucingo lweziko lephuli

Impahla eluhlaza eyinhloko yenqubo yokudweba ucingo lwe-pool kiln yi-pyrophyllite. Kuhhavini, i-pyrophyllite nezinye izithako ziyashiswa kuze kube yilapho zincibilika. I-pyrophyllite nezinye izinto zokusetshenziswa ziyashiswa futhi zincibilike zibe yisixazululo sengilazi kuhhavini, bese zidonswa kusilika. I-fibre yengilazi ekhiqizwa yile nqubo isivele yenza ngaphezu kwama-90% wesamba somkhiqizo womhlaba wonke.

2.1 Inqubo yokudweba ngocingo lwe-pool kiln

Inqubo yokudweba ngocingo kuhhavini ye-pool iwukuthi izinto zokusetshenziswa eziyinqwaba zingena efekthri, bese ziba izinto zokusetshenziswa ezifanelekayo ngochungechunge lwezinqubo ezinjengokuchotshozwa, ukupotshozwa, nokuhlolwa, bese zithuthelwa esiseleni esikhulu, esikalwa endaweni enkulu. i-silo, futhi ixube izithako ngokulinganayo , ngemva kokuhanjiswa ku-silo yekhanda lehhavini, bese inqwaba ifakwa kuhnu lokuncibilika kweyunithi ngesiphakeli sesikulufu ukuze incibilikiswe futhi yenziwe ingilazi encibilikisiwe. Ngemva kokuba ingilazi encibilikisiwe incibilikile futhi igeleza iphuma esithandweni sokuncibilika kweyunithi, ingena ngokushesha emhubheni omkhulu (ebizwa nangokuthi ukucaciswa kanye ne-homogenization noma i-adjustment passage) ukuze icaciselwe okwengeziwe kanye ne-homogenization, bese idlula endaweni yoguquko (ebizwa nangokuthi i-distribution passage) ) kanye nephaseji elisebenzayo ( Eyaziwa nangokuthi ishaneli eyakhayo), ligeleza lingene emseleni, bese ligeleza liphume ngemigqa eminingi yezihlahla ezinezimbobo zeplatinum ukuze zibe imicu. Ekugcineni, ipholiswa into epholile, embozwe uwoyela we-monofilament, bese idonswa umshini wokudweba ucingo olujikelezayo ukuze wenzeukuzulazula kwe-fiberglassbobbin.

3.Inqubo yokugeleza kweshadi

4. Imishini yokusebenza

4.1 Ukulungiswa kwempushana okufanelekile

Inqwaba yezinto ezisetshenziswayo ezingena embonini kumele zigaywe, zigaywe futhi zihlolwe zibe izimpushana ezifanelekile. Imishini eyinhloko: i-crusher, isikrini sokudlidliza esisebenza ngomshini.

4.2 Ukulungiselela iqoqo

Ulayini wokukhiqiza we-batching uqukethe izingxenye ezintathu: uhlelo lokudluliswa kwe-pneumatic kanye nokudla, uhlelo lokukala lwe-elekthronikhi kanye nohlelo lokudlulisa umoya womoya. Imishini esemqoka: Uhlelo lokuphakela lomoya kanye ne-batch material enesisindo nokuxuba uhlelo lokudlulisa.

4.3 Ukuncibilika kwengilazi

Okubizwa ngokuthi inqubo yokuncibilika kwengilazi kuyinkqubo yokukhetha izithako ezifanele zokwenza uketshezi lwengilazi ngokufudumeza izinga lokushisa eliphezulu, kodwa uketshezi lwengilazi okukhulunywe ngalo lapha kufanele lufane futhi luzinzile. Ekukhiqizeni, ukuncibilika kwengilazi kubaluleke kakhulu, futhi kunobudlelwane obuseduze kakhulu nokuphuma, ikhwalithi, izindleko, isivuno, ukusetshenziswa kukaphethiloli, nokuphila kwesithando somlilo womkhiqizo ophelile. Imishini eyinhloko: imishini yokushisa umlilo, isistimu yokufudumeza kagesi, isistimu yokuvutha, ifeni yokupholisa i-kiln, inzwa yokucindezela, njll.

4.4 Ukwakhiwa kwe-fiber

Ukubumba i-fiber kuyinqubo lapho uketshezi lwengilazi lwenziwa khona imicu ye-glass fibre. Uketshezi lwengilazi lungena epuleti lokuvuza elinezimbotshana bese luphumela ngaphandle. Imishini eyinhloko: Igumbi lokwenza i-fiber, umshini wokudweba ingilazi ye-fiber, isithando somlilo, i-bushing, idivayisi yokudlulisa okuzenzakalelayo ye-tube yentambo eluhlaza, i-winder, isistimu yokupakisha, njll.

4.5 Ukulungiswa kwe-ejenti yokulinganisa

I-ejenti yokulinganisa ilungiswa nge-epoxy emulsion, i-polyurethane emulsion, i-lubricant, i-antistatic agent kanye nama-coupling agents ahlukahlukene njengezinto zokusetshenziswa kanye nokwengeza amanzi. Inqubo yokulungiselela idinga ukushisisa ngesitimu esifakwe ibhantshi, futhi amanzi akhishwe yi-deionized ngokuvamile amukelwa njengamanzi okulungiselela. I-ejenti yokulinganisa elungisiwe ingena ethangini lokujikeleza ngenqubo yesendlalelo ngesendlalelo. Umsebenzi oyinhloko wethangi lokujikeleza ukujikeleza, okungenza i-ejenti yokulinganisa iphinde isetshenziswe futhi iphinde isetshenziswe, konga izinto ezisetshenziswayo futhi kuvikelwe imvelo. Imishini eyinhloko: Isistimu yokukhipha i-ejenti yokumanzisa.

5. I-fiber yengilaziukuvikelwa kokuphepha

Umthombo wothuli olungangeni moya: ikakhulukazi ukungangeni komoya kwemishini yokukhiqiza, okuhlanganisa ukungangeni komoya okuphelele kanye nokungangeni komoya ngokwengxenye.

Ukukhipha uthuli kanye nokukhipha umoya: Okokuqala, kufanele kukhethwe indawo evulekile, bese kufakwe umshini wokukhipha umoya nothuli kule ndawo ukuze kukhishwe uthuli.

Ukusebenza okumanzi: Lokhu okubizwa ngokuthi ukusebenza okumanzi ukuphoqa uthuli ukuba lube endaweni enomswakama, singamanzisa izinto kusengaphambili, noma sifafaze amanzi endaweni yokusebenza. Lezi zindlela zonke zinenzuzo ukunciphisa uthuli.

Ukuzivikela komuntu siqu: Ukususwa kothuli lwendawo yangaphandle kubaluleke kakhulu, kodwa ukuvikela kwakho ngeke kushaywe indiva. Lapho usebenza, gqoka izingubo zokuzivikela kanye nezifihlabuso zothuli njengoba kudingeka. Lapho uthuli luhlangana nesikhumba, hlambulula ngokushesha ngamanzi. Uma uthuli lungena emehlweni, ukwelashwa okuphuthumayo kufanele kwenziwe, bese uphuthuma esibhedlela ukuze uthole ukwelashwa. , futhi uqaphele ukuthi ungawuhoxisi uthuli.

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